In the world of metalworking and manufacturing, EDR Fittings has established itself as a leader in microcasting. It blended European quality standards with the efficiency of Chinese production. EDR is headquartered in Genoa, Italy, and has a strong operational presence in Wenzhou, China. The company has perfected the art of precision casting, serving to various industries such as automotive, nautical, packaging, and sports equipment.
A Commitment to Excellence and Innovation
EDR Fittings specializes in the intricate process of investment casting. This process is also known as lost-wax casting. This technique can produce highly detailed and durable components, especially in stainless steel, carbon steel, and various alloys. The company's adherence to ISO 9001 DNV and ISO/TS 16949 quality standards ensures each product meets strict industry requirements. Their processes are accurately monitored, from the initial mold creation to surface finishing techniques like polishing, satinization, and electropolishing for enhanced corrosion resistance.
EDR has invested in state-of-the-art technology and skilled personnel. This enables them to deliver solutions tailored to the unique needs of clients. Whether producing limited runs of 50 pieces or managing industrial-scale orders, EDR Fittings guarantees precision and quality at every stage.
EDR Fittings also emphasizes sustainability in its operations. They strive to minimize waste and energy consumption throughout the production cycle. EDR aligns its practices with environmental standards by utilizing recyclable materials and optimizing processes for efficiency. They offer customers eco-friendly solutions without compromising on quality or performance.
A Focus on Timely and Customized Production
One of EDR Fittings' standout capabilities is its ability to deliver high-quality results within short timeframes. Prototypes are produced within 35 days, and after client approval, full production is completed and shipped within 90 days—even for international clients. This efficiency is backed by the company's expertise in techniques such as lost-wax casting, sand casting, and lost-foam casting, which can accommodate components up to 160 kilograms.
Additionally, EDR's ability to directly emboss logos or product codes on components offers customization options that are often unavailable with traditional manufacturing techniques. This ensures every piece meets exact specifications, whether part of a limited production run or an industrial-scale order.
Focus on the Nautical Sector
Among the industries EDR Fittings serves, the nautical sector stands out as a primary focus. With stainless steel and other corrosion-resistant materials, the company creates components designed for the harsh marine environment. These include hinges, cleats, rudders, and steering wheels. These are vital parts for nautical applications.
CEO Edoardo della Rocca highlights the company's commitment to this sector, explaining how their "Luxury Line" combines advanced micro-casting techniques with premium finishes to meet the demands of high-end maritime manufacturers.
EDR Fittings also collaborates closely with yacht designers and marine engineers. They ensure that every component should meet functional requirements. Moreover, these align with the aesthetic and ergonomic needs of modern vessels. Through bespoke design services, the company provides tailored solutions for custom yachts and luxury boats. They ensure each product seamlessly integrates into the overall design. They also offer exceptional performance in challenging marine conditions.
Partnerships and Global Presence
Operating for over two decades, EDR Fittings has successfully forged partnerships with major global companies such as Volkswagen, ABB, and FCA. Its dual presence in Europe and China allows it to combine innovative design capabilities with cost-effective production. So, it helps to position it as a reliable partner for businesses worldwide.
This strategic global footprint also enables EDR Fittings to provide agile logistics and seamless supply chain management. By maintaining facilities in key regions, the company reduces lead times and ensures consistent product availability, even for large-scale or time-sensitive projects. Furthermore, it earned its reputation as a trusted partner in international markets due to its ability to navigate diverse regulatory environments and adapt to specific market demands.
Precision in Every Detail
EDR Fittings' process begins with creating wax models using aluminum molds. These models are coated in ceramic layers to form durable shells. Once the wax is removed, molten metal is poured into the ceramic molds, forming precise, intricate components. The final products undergo rigorous testing, including 3D measurements, impact testing, and material analysis, to ensure durability and reliability.
Surface treatments like mirror polishing and anti-damage packaging add the finishing touches to these precision-engineered parts. This attention to detail ensures that each product not only meets but exceeds client expectations.
In addition to standard practices, EDR Fittings invests heavily in continuous improvement and innovation by incorporating advanced simulation software during the casting design phase. This technology allows engineers to predict and optimize the flow of molten metal. It also minimizes potential defects and ensures consistent quality. The combination of traditional craftsmanship and cutting-edge technology enables EDR Fittings to handle even the most challenging and complex component designs with confidence.
Sustainability and Future Focus
In addition to quality and innovation, EDR Fittings emphasizes sustainability. By reusing waste materials from the casting process and employing energy-efficient methods, the company contributes to environmentally friendly manufacturing practices.
Its long-term strategy was initiated over 20 years ago with its investment in China. It has proven to be revolutionary. Today, EDR provides comprehensive consulting services, from selecting the best suppliers to managing logistics and product clearance, ensuring streamlined operations for clients.
This approach has enabled EDR to achieve consistent double-digit growth and expand into sectors like food and beverage, fitness equipment, and high-pressure components. By offering eco-friendly solutions without compromising on performance, the company aligns itself with both corporate responsibility and future-focused manufacturing.
The company's commitment to sustainability extends to the adoption of renewable energy sources in its production facilities and the integration of smart manufacturing technologies to reduce its carbon footprint. By leveraging data-driven insights, EDR Fittings optimizes resource utilization and minimizes waste. It ensures that environmental considerations are embedded in every step of its operations. These initiatives not only reflect its dedication to corporate responsibility but also position it as a forward-thinking leader in the casting industry.
EDR Fittings is a testament to what can be achieved when craftsmanship, technology, and global collaboration come together. With a commitment to quality, precision, and client satisfaction, the company is not just a manufacturer but a partner in innovation for industries worldwide.
